TOOLS REQUIRED

STEP 1.

SLIDE FERRULE OVER CABLE AND STRIP OUTER JACKET TO THE DIMENSIONS SHOWN. ALL CUTS TO BE SHARP AND SQUARE, IF SOLDER TERMINATION IS TO BE USED, TIN CENTER CONDUCTOR USING SOFT SOLDER (60/40). AVOID EXCESSIVE HEAT. DO NOT OVER TIN. IMPORTANT: DO NOT NICK BRAID, DIELECTRIC, OR CENTER CONDUCTOR.

STEP 2.

SLIDE THE OUTER FERRULE ONTO THE CABLE AS SHOWN. FLARE END OF CABLE BRAID SLIGHTLY (AS ILLUSTRATED ABOVE), TO FACILITATE INSERTION OF OUTER BODY. IMPORTANT: DO NOT COMB OUT BRAID. PLACE CONTACT ON CABLE CENTER CONDUCTOR SO THAT IT BUTTS AGAINST THE CABLE DIELECTRIC. THE CENTER CONDUCTOR SHOULD BE VISIBLE THROUGH THE INSPECTION HOLE IN THE CONTACT. CRIMP CENTER CONTACT USING MH992 TOOL AND POSITIONER K1303S, OR SOFT SOLDER CONTACT TO CABLE CENTER CONDUCTOR. AVOID EXCESSIVE HEAT TO PREVENT SWELLING OF THE DIELECTRIC. DO NOT GET ANY SOLDER ON THE OUTSIDE SURFACES OF THE CONTACT.

STEP 3.

INSTALL CABLE ASSEMBLY INTO BODY ASSEMBLY SO THE INNER FERRULE SLIDES UNDER THE BRAIDING. PUSH CABLE ASSEMBLY FOREWORD UNTIL THE CABLE DIELECTRIC BOTTOMS.

STEP 4.

SLIDE THE OUTER FERRULE OVER THE BRAIDING AND UP AGAINST THE CONTACT BODY. CRIMP THE OUTER FERRULE USING CAVITY 'A' OF THE M22520/503 DIE SET AND TOOL HANDLE M22520/501, ENSURING THAT THE CRIMP DOES NOT DISTORT THE BODY OF THE CONTACT.